Processes

Order Acceptance & Instruction Issuance

Regardless of the production quantity, we employ a high level
of technology to achieve results in the shortest time possible through test production
runs based on design specifications and data provided by the client. If design
specifications are unavailable, we can create them from sample drawings using
CAD. We are proud of our complete production system, which can be adapted to
suit individual client needs through material selection, material combinations,
metallic mold creation, test production and production volume. Measurement data,
etc. can also be provided upon request.

Metal Mold Creation & Metal/Resin Processing

Closer contact with clients through 3DCAD-CAMPeculiar knowhow has been made the best
use of for manufacturing the metal mold.
 
 
On site equipment for manufacturingrubber molds enables us to better meet client needs
NC Wire-Cut EDM
NC electric discharge machine

Machining Center

NC frise

Scenery under Processing.


Material Blending

We support more than 1,000 differentmaterial combinations. Naturally, we also support original combinations

Adhesive Coating Application

Coating of adhesive for vulcanization(for a variety of rubber and metal combinations)

Cutting

The raw material is cut according tothe metal mold.

Molding

A highly accurate product that cannot correspond with an automatic machine is produced in a technology superior of the skilled worker.


Automatic vulcanization
molding machine
Vulcanization molding machine
for making for trial purposes

Finishing

Bali is removed freezing rubber with the chokedamp
Bali is processed by a skilled technology


Grinding & Cutting

We offer grind processing for high-precision andcomplicated shapes, such as components with an external diameter common differenceof 15 microns.


Inspection

Strict quality control that used inspection process standard and OK boundary sample.


Components are inspected for flowslike needlepoints.

Non-contact rubber testing


Packaging & Shipping

Component specifications are provided upon request.